We provide wide scale of solutions for process simulation of polymer technologies, including Moldex3D for injection molding technologies and Ansys Polyflow/Materials Processing for extrusion, thermoforming, blow molding and many others. Integrating simulation into the design workflow enhances problem detection, leading to significant cost and time savings. The increasing demand for process simulation is evident in industries such as automotive, medical, and electronics, ensuring precise production and high-quality outcomes.
- Compatibility with several CAD extensions
- Easy-to-use software solutions
- Real 3D simulation results
- High problem detection resolution
- Fast and accurate calculation
- Large material database with detailed informations required for simulation
- Automatic report generation
- Set process parameters through machine interface
- Several easy-to-use meshing methods
- User friendly pre- and post-processing workflow
- Choose solver depends on whether you prioritize accuracy or computation time
Capabilities
Gain insight to the analyses of polymer technologies! Predict defects in the early phase of designing, get a comprehensive understanding of the root causes, compare conceptual approaches and optimize the process, all in a user-friendly software environment!
Unlock new possibilities by simulations in the following range of technologies:
Injection Molding
"The aim of injection molding simulation is to detect and solve potential structural and visual product defects. For more accurate results we can select from nearly 8000 commercially available polymer materials with experimental results necessary for simulation.
Users get a powerful tool to analyse pressure and temperature discrepancies, optimize process parameters and cooling layout, define venting positions and validate warpage results. Advanced moduls are also available for hot-runner design, fiber orientation and stress analyses of product and part inserts, Design of experiment methods also applicable to optimize process parameters."
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Powder Injection Molding
Powder injection molding is an innovative solution for manufacturing high precision products made of metal or ceramic materials in high volume. Simulation gives an opportunity to predict not just common injection molding defects, but to analyze properties like powder distribution, which is an essential aspect of prevent process specific defects like powder-binder separation or black line formation.
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Compression Molding
During compression molding a polymer (called charge or compound) is squeezed into a preheated mold. Moldex3D helps users to find the right charge weight and placement, optimize the process, evaluate potentail defects. With simulation engineers get insight into the fiber orientation, length distribution and concentration of the product, to take into consideration the anisotropic mechanical properties during designing.
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IC Packaging
With the intense growth of chip industry, Moldex3D offers an innovative solution in the field of IC packaging simulation. The software enables wide and detailed analyses to predict such defects like, air traps, wire sweep, capillary underfill or pad shift. In addition, Moldex3D IC Packaging can do six different IC package process simulations: Transfer Molding, Capillary Underfill, Molded Underfill, Compression Molding, Embedded Wafer Level Package, No Flow Underfill, and Non-Conductive Paste.
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Extrusion
Extrusion is a widely used technology to produce profiled products in large amounts. Providing stable and accurate production is essentail to enhance product quality and manufacturability. With simulation driven design users can significantly reduce the amount of iterations caused by the commonly used trial and error methods in mold making. Minimize the required material to improve profit and reduce waste, and validate concepts to make designing faster and more effective!
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Blow Molding
Blow molding is a versatile and economical process commonly used to produce hollow components. Ansys offers a powerful tool to analyze injection and extrusion blow molding, evaluate parison thickness considering the non-isothermal and non newtonian behaviour of plastic materials. Users can perform further analsyses to evaluate the mechanical performance of products, including pressure or drop tests.
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Thermoforming
Thermoforming is used to manufacture flat products from polymer sheets and foils, like refrigerator liners, door panels, machine covers or blisters. The biggest challenge in the technology is to optimize the thickness distribution and process parameters. With Ansys engineers can predict thickness variation in the product, and validate design and process parameters in a user friendly software environment. Further analyses, like drop test sor structural analises can be performed considering the process induced anisotropic properties.
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Material selection
Every design process starts with selecting the right materal for the application. It can be hard to choose the best option from a huge amount of variations, considering a lot of properties. Ansys helps to make intelligent decisions to find the right material reduce cost and time to market time, and improve performance, using several material selection methods, including comparison tables, Ashby-charts and limiting factors.
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Mixing and compaunding
Providing homogenous tempereture, additive, filler or reinforcement distribution is essentail to produce high quality products with great repeatibilty in the field of polymer extrusion and compaunding. To investigate the best mixing performance the optimization of screw configuration is essentail. With the help of Ansys simulations, engineers can test and evaluate different screw configurations in the early phase of design to reduce costs and enhance compaund quality.
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Innovative injection molding technologies
Several advanced injection molding technologies are used worldwide. Because the complexity of these technologies, moldmaking and production is more expensive, than general injection molding. According to that it is essentail to make check product quality in the early phase of development. Moldex3D helps engineers to validate their designs and investigate defects in the field of Bi-and Co-Injection molding, Gas/water assisted injection molding, Injection compression molding, Foam injection molding, Chemical foaming and Resin transfer Molding.
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Software Sales
If you have any general questions about our Ansys, Moldex3D, Dante, Particleworks, or CF Turbo simulation software (quotation, licensing, training), please contact us using one of the following contact details. Please note that our software is only available to customers from the following countries: Hungary, Slovenia, Croatia, Serbia, Bosnia and Herzegovina, Montenegro, and Macedonia.
sales (at) econengineering.com
+36 1 279 0320
Greg Lipóczi, Dr.
Commercial Director
László Molnár, Ph.D.
Academic & Key Account Representative
Péter Bara
Key Account Manager
East Hungary
János Simon
Key Account Manager
West Hungary
